Automation Controls Developer Overview

As an Automation Controls Developer, you play a vital role in modern manufacturing and production processes. Your primary responsibility involves designing, developing, and implementing control systems that automate machinery and improve operational efficiency. This career is essential across various industries, including automotive, aerospace, pharmaceuticals, and energy.

Key aspects of your role include:

  • System Integration: You integrate hardware and software components, ensuring that devices communicate effectively and operate seamlessly within an automated environment.

  • Programming: Utilizing programming languages and specialized software, you create automated solutions that enhance productivity and reduce the risk of human error.

  • Troubleshooting and Maintenance: You monitor automated systems, identify potential issues, and conduct necessary repairs or adjustments to maintain optimal performance.

  • Collaboration: Working closely with engineers, project managers, and other stakeholders, you ensure that automation solutions align with business needs and project specifications.

  • Innovation: Your expertise contributes to advancements in automation technology, helping companies adopt state-of-the-art practices that increase efficiency and competitiveness.

In today’s fast-paced industrial landscape, the demand for Automation Controls Developers continues to grow, as businesses strive to optimize production and minimize costs. Your role is integral to achieving these goals, making a significant impact on both individual organizations and the industry as a whole.

Automation Controls Developer Salary

Annual Median: $111,970
Hourly Median: $53.83

Data sourced from Career One Stop, provided by the BLS Occupational Employment and Wage Statistics wage estimates.

Required Education and Training To Become an Automation Controls Developer

To pursue a career as an Automation Controls Developer, you should focus on obtaining a relevant educational background. The following college degree programs will provide you with the knowledge and skills needed in this field:

  • Automation Engineering Technology

    • This program emphasizes the design, development, and implementation of automated systems in various industries.

  • Mechatronics

    • This interdisciplinary program combines mechanics, electronics, computer science, and control engineering to develop smart machines and systems.

  • Robotics

    • A degree in robotics will cover the design and operation of robots, including automation applications in industrial contexts.

  • Electrical and Electronics Engineering

    • This program focuses on electrical systems and components, providing a strong foundation for developing control systems used in automation.

  • Electromechanical Engineering Technology

    • This degree prepares you to work with electrical and mechanical systems, marrying the two disciplines to create effective automated solutions.

  • Computer Engineering

    • A computer engineering program offers expertise in computer hardware and software, which is essential for creating and maintaining automated control systems.

Additionally, pursuing internships or cooperative education experiences during your studies will enhance your practical knowledge and prepare you for real-world applications in automation controls development.

Best Schools to become a Automation Controls Developer in U.S. 2024

#1Alameda County

University of California-Berkeley

Berkeley, CA

In-State Tuition:$11,564
Out-of-State Tuition:$41,636
Admission Rate:11%
Graduation Rate:94%
Total Enrollment:45,307
#2Allegheny County

Carnegie Mellon University

Pittsburgh, PA

In-State Tuition:$59,864
Out-of-State Tuition:$59,864
Admission Rate:11%
Graduation Rate:92%
Total Enrollment:16,002
#3Fulton County

Georgia Institute of Technology-Main Campus

Atlanta, GA

In-State Tuition:$10,258
Out-of-State Tuition:$31,370
Admission Rate:17%
Graduation Rate:93%
Total Enrollment:45,296
#4Franklin County

Ohio State University-Main Campus

Columbus, OH

In-State Tuition:$11,525
Out-of-State Tuition:$35,782
Admission Rate:53%
Graduation Rate:88%
Total Enrollment:60,540
#5Maricopa County

Refrigeration School Inc

Phoenix, AZ

In-State Tuition:$N/A
Out-of-State Tuition:$N/A
Admission Rate:N/A
Graduation Rate:61%
Total Enrollment:1,006
#6Tippecanoe County

Purdue University-Main Campus

West Lafayette, IN

In-State Tuition:$9,718
Out-of-State Tuition:$28,520
Admission Rate:53%
Graduation Rate:83%
Total Enrollment:51,528
Automation Controls Developer Job Description:
  • Research, design, develop, or test automation, intelligent systems, smart devices, or industrial systems control.

Required Skills and Competencies To Become an Automation Controls Developer

  • Programming Proficiency: You should be well-versed in programming languages relevant to automation controls, such as C, C++, Python, and PLC programming languages. Your ability to write, debug, and maintain code is fundamental.

  • Control Systems Knowledge: A solid understanding of control theory, including PID controllers, feedback systems, and process dynamics, is essential. This knowledge aids in designing and tuning control systems effectively.

  • Electrical and Electronic Expertise: Familiarity with electrical circuits, sensors, actuators, and wiring is vital. You will need to interpret schematics and diagnose hardware issues, making a strong background in electrical engineering beneficial.

  • Automation Tools and Software: Proficiency with automation platforms and tools, such as SCADA, HMI, and DCS systems, is necessary. Your familiarity with specific software like Siemens TIA Portal, Rockwell Studio 5000, or similar systems can enhance productivity.

  • Problem-Solving Skills: You must possess strong analytical skills to diagnose and resolve issues that arise in automation systems. Developing effective troubleshooting techniques is essential for maintaining system reliability.

  • Project Management: Competency in project planning and management is important when working on automation projects. This includes coordinating timelines, managing resources, and ensuring adherence to budgetary constraints.

  • Communication Skills: Presenting complex technical information clearly to non-technical stakeholders is crucial. You will often be required to collaborate with other engineers, technicians, and project managers.

  • Attention to Detail: A meticulous approach is necessary when coding, testing, and implementing automation solutions. Your ability to identify errors or inefficiencies will significantly impact system performance.

  • Regulatory Knowledge: Familiarity with industry standards and regulations, such as ISA, IEC, or OSHA guidelines, is important. Understanding compliance requirements helps ensure safety and efficacy in automation practices.

  • Continuous Learning: The field of automation technology evolves rapidly. A commitment to ongoing education and professional development will keep you current with emerging technologies and trends in the industry.

Job Duties for Automation Controls Developers

  • Create mechanical design documents for parts, assemblies, or finished products.

  • Design advanced precision equipment for accurate or controlled applications.

  • Design engineering systems for the automation of industrial tasks.

Technologies and Skills Used by Automation Controls Developers

Analytical or scientific software

  • Finite element method FEM software
  • Vector CANalyzer

Development environment software

  • C
  • Microsoft Visual Basic

Presentation software

  • Microsoft PowerPoint

Basic Skills

  • Reading work related information
  • Thinking about the pros and cons of different ways to solve a problem

People and Technology Systems

  • Measuring how well a system is working and how to improve it
  • Thinking about the pros and cons of different options and picking the best one

Problem Solving

  • Noticing a problem and figuring out the best way to solve it

Current Job Market and Opportunites for an Automation Controls Developer

The job market for Automation Controls Developers is robust and expanding, driven by advancements in technology and an increasing focus on automation across various industries. Here's an overview of the current landscape:

  • Demand for Automation: Industries such as manufacturing, energy, pharmaceuticals, and logistics are witnessing significant growth in automation adoption. As companies strive for greater efficiency and reduced operational costs, the demand for automation controls developers is steadily increasing.

  • Growth Potential: The automation sector is projected to grow substantially in the coming years. With the push toward Industry 4.0 and the Internet of Things (IoT), there is a continuous need for skilled professionals who can design, implement, and maintain automated systems. This trend is expected to continue as more organizations recognize the value of automation in enhancing productivity.

  • Geographical Hotspots: Certain regions in the United States are emerging as key hubs for automation controls development:

    • Midwest: States like Indiana, Ohio, and Michigan have a longstanding manufacturing base that is increasingly integrating automation technologies, creating demand for skilled developers.

    • California: The tech industry in California, particularly in the San Francisco Bay Area, is heavily investing in automation for various sectors including software, manufacturing, and robotics.

    • Texas: With its diverse economy, Texas is home to numerous companies in energy, manufacturing, and technology, all of which require automation controls expertise.

    • Northeast: States such as Massachusetts and Pennsylvania have established themselves as centers for innovation in automation, particularly in pharmaceutical and biotech industries.

  • Remote Opportunities: The rise of remote work has expanded your options significantly. Many organizations are open to hiring remote Automation Controls Developers, allowing you to access opportunities across the country regardless of your location. This flexibility can enhance your professional network and provide exposure to a wide range of projects.

  • Industry Variation: Different industries may present varying levels of opportunity. For instance, automotive and aerospace industries are heavily investing in automation, while sectors like healthcare are increasingly adopting automation technologies for better patient care and operational efficiency.

As a result of these trends, you can anticipate a favorable job environment with plenty of opportunities to explore within the field of automation controls development.

Top Related Careers to Automation Controls Developer 2024

Robotics Systems Engineer
Industrial Automation Specialist
Intelligent Systems Designer
Smart Device Engineer

Additional Resources To Help You Become an Automation Controls Developer

  • ISA (International Society of Automation)

    • Website: www.isa.org
    • Description: Offers certifications, training, and resources for automation professionals, including standards and practices in automation controls.

  • IEEE (Institute of Electrical and Electronics Engineers)

    • Website: www.ieee.org
    • Description: Publishes journals and conference proceedings covering current advancements in electrical engineering and automation technology.

  • Automation.com

    • Website: www.automation.com
    • Description: Features articles, news, and resources focused on automation technologies, including controls architecture and development.

  • Control Engineering

    • Website: www.controleng.com
    • Description: Provides articles, news, blogs, and product information relevant to control systems and automation.

  • National Institute of Standards and Technology (NIST)

    • Website: www.nist.gov
    • Description: Offers guidelines and standards related to automation and control systems, including cybersecurity practices.

  • Online Learning Platforms (Udemy, Coursera, edX)

    • Websites:
    • Description: Provide various courses on control systems, industrial automation, PLC programming, and related subjects.

  • LinkedIn Learning

    • Website: www.linkedin.com/learning
    • Description: Hosts a range of courses covering automation development tools, programming languages, and industry best practices.

  • Books and Texts

    • Example Titles:
      • "PLC Programming for Industrial Automation" by Kevin Collins
      • "Modern Control Engineering" by Ogata
      • "Industrial Automation: Hands On" by Frank Lamb
    • Description: Numerous publications cover fundamental and advanced concepts in automation controls and system design.

  • Forums and Community Groups

  • Industry Conferences and Expos

  • Certifications

    • Certified Automation Professional (CAP)
    • Control Systems Technician Certification
    • Description: Obtain industry-recognized certifications that can enhance your credentials and career prospects in the automation field.

FAQs About Becoming an Automation Controls Developer

  • What does an Automation Controls Developer do?
    An Automation Controls Developer designs, develops, tests, and implements control systems that automate processes in various industries, such as manufacturing, oil and gas, and utilities. You are responsible for programming PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, and HMI (Human-Machine Interface) systems.

  • What qualifications are needed to become an Automation Controls Developer?
    Most employers require a bachelor's degree in engineering (electrical, mechanical, or computer), computer science, or a related field. Additional certifications in automation technologies and programming languages are beneficial.

  • What programming languages should I know?
    Proficiency in languages such as ladder logic, C, C++, Python, SQL, or specific PLC programming languages (like Structured Text or Function Block Diagram) is essential. Familiarity with automation frameworks and tools like MATLAB or Simulink can also be advantageous.

  • Is experience in the field necessary?
    While entry-level positions may be available, most employers prefer candidates with hands-on experience in automation projects, internships, or related work. Gaining experience through internships or co-op programs during your education is highly recommended.

  • What industries hire Automation Controls Developers?
    You can find job opportunities in various industries, including manufacturing, automotive, pharmaceuticals, energy, food and beverage, and chemical processing. Any sector that relies on automated processes can be a potential employer.

  • What are common job titles for Automation Controls Developers?
    Common job titles include Automation Engineer, Control Systems Engineer, PLC Programmer, Automation Technician, and Supervisory Control Systems Engineer.

  • What is the typical salary range for this position?
    Salary varies by location, experience, and industry, but as of 2023, Automation Controls Developers can expect to earn between $70,000 and $120,000 annually. Advanced roles or those in specialized industries may offer higher compensation.

  • What skills are important for an Automation Controls Developer?
    Important skills include:

    • Proficiency in programming and troubleshooting control systems
    • Strong analytical and problem-solving abilities
    • Familiarity with project management methodologies
    • Knowledge of electrical systems and circuit design
    • Effective communication and teamwork skills

  • Are there opportunities for career advancement?
    Yes, there are numerous opportunities for advancement in this field. With experience, you can move into senior engineering positions, project management, or specialized roles in systems integration. Continuing education and obtaining certifications can further enhance your career prospects.

  • What professional organizations can I join?
    Joining professional organizations such as the International Society of Automation (ISA), Institute of Electrical and Electronics Engineers (IEEE), or the Control Systems Society can provide networking opportunities, resources, and access to industry events.

  • How do I stay current with industry trends?
    To stay informed, you can subscribe to industry publications, participate in webinars and conferences, and take courses on emerging technologies. Networking with peers and joining professional organizations can also help you understand the latest trends and advancements in automation controls.